Dewalt Flexvolt Table Saw Review

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When you’re looking for a portable table saw that can handle serious work without being tethered to an outlet, the DeWalt FlexVolt Table Saw, specifically models like the DCS7485B or the DCS7485T1, stands out as a prime contender.

It’s engineered to deliver corded power in a cordless package, making it incredibly versatile for job sites, workshops, or even backyard projects where power access is limited. This isn’t just a battery-powered toy.

It’s a legitimate workhorse designed for professional-grade cuts, offering impressive rip capacity, robust construction, and the signature DeWalt reliability.

If you’re tired of tripping over extension cords or constantly searching for an outlet, this saw could be your game-changer.

It leverages DeWalt’s innovative FlexVolt battery system, which automatically changes voltage when you switch tools, providing both 20V MAX and 60V MAX power.

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The real magic of the FlexVolt system lies in its ability to offer high-voltage power for demanding applications like a table saw, while still being compatible with the broader 20V MAX tool lineup.

This means fewer battery types to manage and greater flexibility across your tool arsenal.

For anyone in construction, woodworking, or serious DIY, the ability to make precise, powerful cuts anywhere is a significant advantage.

It’s about productivity, efficiency, and reducing the logistical headaches that often come with traditional corded tools on a dynamic job site.

You’re getting a tool that doesn’t compromise on performance, even when it’s running purely on battery power, making it a powerful solution for those who demand portability without sacrificing capability.

Here’s a comparison of some top-tier table saws, including the DeWalt FlexVolt, to give you a clearer picture:

Product Name Key Features Price Average Pros Cons
DeWalt FlexVolt DCS7485T1 Table Saw Kit 60V MAX FlexVolt Battery, 8-1/4″ blade, 24″ rip capacity, site-pro modular guarding system, metal roll cage base. $599 – $699 Cordless portability, powerful 60V motor, excellent rip capacity for its size, precise rack and pinion fence system, robust build. Battery life can be a concern for continuous heavy use, higher initial cost, single FlexVolt battery in the kit might require more for extended work.
Bosch 4100-10 10-Inch Worksite Table Saw 10″ blade, 4.0 HP motor, 25″ rip capacity, Gravity-Rise Wheeled Stand, Smart Guard System. $649 – $749 Powerful motor, superb portability with integrated stand, excellent safety features, durable construction. Corded operation limits mobility, heavier than some portable options, stand can be bulky to transport.
Milwaukee M18 FUEL ONE-KEY 8-1/4″ Table Saw M18 FUEL battery platform, ONE-KEY integrated tool tracking, 24-1/2″ rip capacity, POWERSTATE Brushless Motor. $549 – $649 tool only Cordless convenience, ONE-KEY connectivity for inventory and tracking, good rip capacity, high-performance brushless motor. Requires Milwaukee M18 batteries not included with tool-only, battery life can vary with workload, price point is competitive but batteries add cost.
Ridgid R4514 10-Inch Portable Table Saw with Stand 10″ blade, 15 amp motor, 25″ rip capacity, folding stand with wheels, Micro-Adjustable Bevel System. $399 – $499 Excellent value, sturdy integrated stand, decent rip capacity, micro-adjustments for bevel cuts. Corded, can be heavy to lift, fence system can be finicky for some users, less refined than premium brands.
SkilSaw SPT99-11 10-Inch Worm Drive Table Saw 10″ Worm Drive motor, 30-1/2″ rip capacity, all-steel stand with wheels, dust collection. $699 – $799 Legendary worm drive power for tough materials, impressive rip capacity, durable construction, excellent for framing and heavy-duty tasks. Heavier and less portable than typical jobsite saws, corded, higher price point, not ideal for fine woodworking due to power.
Metabo HPT formerly Hitachi C10RJ 10-Inch Jobsite Table Saw 10″ blade, 15 amp motor, 35″ rip capacity, soft start, electric brake, folding stand with wheels. $499 – $599 Best-in-class rip capacity, soft start reduces motor strain, good value for features, integrated stand for portability. Corded, stand can feel less robust than some competitors, dust collection could be improved.
SawStop Jobsite Pro Saw 10″ blade, 1.5 HP motor, 25-1/2″ rip capacity, active injury mitigation technology, One-Turn Elevation. $1,699 – $1,999 Unparalleled safety with flesh-sensing technology, high precision, robust build quality, excellent dust collection. Significantly higher price point, corded, requires cartridge replacement after safety activation, less portable than basic jobsite saws.

Table of Contents

The Powerhouse: Understanding the DeWalt FlexVolt System

Let’s cut to the chase: the DeWalt FlexVolt system isn’t just another battery.

It’s a must, especially when it comes to tools that traditionally demand serious power, like a table saw.

What makes it tick? It automatically switches its voltage output based on the tool it’s connected to.

For a table saw, it steps up to 60V MAX, delivering the kind of raw power you’d typically only get from a corded machine.

For smaller tools, it drops down to 20V MAX, giving you versatility across your entire DeWalt lineup.

This isn’t just about voltage. it’s about Watt-hours.

A 9.0 Ah FlexVolt battery which is a 3.0 Ah at 60V and 9.0 Ah at 20V packs a substantial punch, allowing the saw to maintain blade speed under load.

Think about those long rips through dense materials – the FlexVolt system ensures the motor doesn’t bog down, delivering consistent performance that’s critical for clean, accurate cuts.

It’s like having a dedicated power supply that moves with you.

  • Key FlexVolt Advantages:

    • Automatic Voltage Switching: Seamlessly transitions between 20V and 60V.
    • High Power Output: Delivers corded-level power for demanding applications.
    • Cross-Compatibility: Works with both 20V MAX and 60V MAX tools.
    • Increased Productivity: Fewer trips to an outlet, more time cutting.
  • Real-World Application: Imagine framing a deck or building cabinets on a new construction site. Power outlets might be scarce, or you’re working far from the main panel. The FlexVolt table saw frees you from these constraints, allowing you to set up your cutting station wherever it’s most efficient. This dramatically cuts down on setup time and increases overall workflow efficiency.

Performance Under Pressure: How the DeWalt FlexVolt Table Saw Cuts

When you’re talking about a table saw, performance boils down to one thing: how well it cuts.

The DeWalt FlexVolt table saw doesn’t disappoint here.

With an 8-1/4″ blade and a high-efficiency brushless motor, it’s designed to tackle a wide range of materials, from plywood and dimensional lumber to hardwoods and even some engineered wood products.

The saw typically boasts a no-load speed of around 5800 RPM, which is impressive for a cordless unit.

This high RPM, combined with the power of the FlexVolt battery, allows the blade to slice through materials cleanly and efficiently, minimizing tear-out.

For its size, the 24-inch rip capacity is a significant feature, enabling you to rip full sheets of plywood in half, which is crucial for many projects.

  • Cutting Capabilities:

    • Rip Capacity: Up to 24 inches to the right of the blade, accommodating a wide range of sheet goods and lumber.
    • Max Depth of Cut 90°: Around 2-1/2 inches, suitable for common dimensional lumber like 2x4s.
    • Max Depth of Cut 45°: Approximately 1-3/4 inches for bevel cuts.
    • Material Versatility: Handles plywood, MDF, particle board, softwoods, and hardwoods with ease.
  • Maintaining Performance: To get the best out of this saw, always use a sharp, high-quality blade appropriate for the material you’re cutting. A dull blade can quickly drain batteries and lead to compromised cuts. Also, ensure your batteries are fully charged, especially when tackling large or dense materials. Think of it like tuning your racing car – small adjustments make a huge difference in performance.

Design and Ergonomics: Built for the Jobsite

DeWalt is known for building tools that can take a beating, and the FlexVolt table saw is no exception.

Its design is clearly jobsite-focused, prioritizing durability, stability, and ease of use in challenging environments.

The metal roll cage base, for instance, isn’t just for show.

It’s designed to protect the saw from drops and impacts, a common occurrence on busy construction sites.

The compact footprint and integrated handles make it surprisingly easy to transport, despite its robust construction.

This is where the cordless nature truly shines – no more wrestling with cords while trying to maneuver the saw into position.

Every element, from the large, easy-to-access controls to the efficient dust port, seems thoughtfully placed to enhance user experience.

  • Key Design Features:

    • Metal Roll Cage: Enhances durability and protects internal components.
    • Compact Footprint: Easier to transport and store in tight spaces.
    • Integrated Carry Handles: Facilitates quick and easy movement.
    • Onboard Storage: Conveniently stores the fence, miter gauge, and push stick.
    • Tool-Free Adjustments: Quick and easy adjustments for blade height and bevel.
  • User Experience Focus: From the moment you lift it, you can feel the robustness. The controls are intuitive, even for those new to table saws. Changing the blade is straightforward, and the guard system is designed for quick attachment and removal, a feature often overlooked but critical for efficiency and safety. It’s a tool that wants to be used, not fought with.

Precision and Accuracy: The Rack and Pinion Fence System

One of the defining features that sets the DeWalt FlexVolt table saw apart from many other portable options is its rack and pinion fence system. This isn’t just a fancy name.

It’s a precision engineering marvel that ensures consistent and accurate rip cuts every single time.

Unlike lever-locking fences that can sometimes deflect or misalign, the rack and pinion system moves the fence parallel to the blade with incredible consistency.

This system is driven by a simple crank mechanism, allowing for micro-adjustments with ease.

Whether you need a precise 1/16th of an inch rip or a full 24-inch cut, you can trust that the fence will lock squarely and hold its position throughout the cut.

This is paramount for achieving professional-grade results, especially in applications like cabinetmaking or flooring.

  • Accuracy Advantages:

    • Consistent Parallelism: Fence remains parallel to the blade for precise cuts.
    • Micro-Adjustments: Allows for fine-tuning of rip width.
    • Solid Lock-Up: Ensures the fence doesn’t shift during cutting.
    • Repeatability: Ideal for making multiple cuts of the same dimension.
  • Tips for Maximizing Accuracy:

    1. Calibration Check: Periodically check that your blade is square to the table and the fence is truly parallel. Even the best tools can benefit from a quick check.
    2. Cleanliness: Keep the rack and pinion tracks clean from sawdust and debris to ensure smooth operation.
    3. Proper Technique: Always use a push stick for narrow cuts and maintain consistent feed pressure.

Battery Life and Runtime: Managing Cordless Power

The Achilles’ heel of any cordless tool is battery life, and the DeWalt FlexVolt table saw is no exception.

While the FlexVolt batteries deliver impressive power, they are finite.

For intermittent use or smaller projects, a single 9.0 Ah 60V MAX / 3.0 Ah battery might suffice.

However, for continuous, heavy-duty ripping, you’ll quickly realize the need for multiple batteries or a dedicated charging solution.

The runtime varies significantly based on the material being cut, the depth of cut, and the feed rate.

Ripping long sections of dense hardwood will drain a battery much faster than cross-cutting thin plywood.

Anecdotal evidence suggests that a single 9.0 Ah FlexVolt battery might yield anywhere from 50 to 100 feet of rip cuts in 3/4-inch plywood, but this is a highly variable metric.

  • Optimizing Runtime:

    • Multiple Batteries: Having at least two, preferably three, FlexVolt batteries 9.0 Ah or larger is highly recommended for continuous work.
    • Fast Charger: Invest in a rapid charger to minimize downtime between battery swaps.
    • Appropriate Blade: Use a thin kerf blade or a blade designed for rip cuts to reduce motor strain.
    • Consistent Feed Rate: Avoid forcing the material through the saw, which can overload the motor and deplete the battery faster.
    • Battery Maintenance: Store batteries at room temperature and avoid fully discharging them regularly to prolong their lifespan.
  • The Charging Game: If you’re planning a full day of cutting on a jobsite without reliable power, consider portable power stations or a generator specifically for charging. While it defeats some of the “cordless” purity, it ensures uninterrupted workflow. The FlexVolt system aims for convenience, but for heavy users, a charging strategy is non-negotiable.

Safety Features and Dust Collection: Working Smart and Clean

Safety on a table saw is paramount, and DeWalt has integrated several features into the FlexVolt model to mitigate risks.

The Site-Pro Modular Guarding System is designed for tool-free adjustments and quick removal, making it easy to switch between different cutting operations e.g., ripping with the guard, dadoing without it, if the saw is capable of dados, which this model typically isn’t due to the 8-1/4″ blade limiting dado stack use. The push stick conveniently stores on the saw, encouraging its use for narrow cuts.

Dust collection is another critical aspect, both for safety reducing airborne particulates and for maintaining a clean work environment.

The DeWalt FlexVolt table saw typically features a 2-1/2 inch dust port, which connects easily to a shop vacuum or dust extractor.

While no portable table saw offers perfect dust collection, this model does a decent job of capturing a significant portion of the sawdust, especially when paired with an effective dust extraction system.

  • Integrated Safety Elements:

    • Site-Pro Modular Guarding System: Includes a blade guard, anti-kickback pawls, and a spreader for through cuts.
    • Push Stick: Onboard storage encourages safe operation for narrow material.
    • Large On/Off Switch: Easily accessible for quick power control.
    • Electric Brake: Stops the blade quickly after the power is off, reducing coasting hazards.
  • Dust Management Best Practices:

    1. Connect to a Shop Vac: Always use a high-CFM Cubic Feet per Minute shop vacuum or dust extractor.
    2. Empty Regularly: A full dust bag or canister reduces suction efficiency.
    3. Consider Air Filtration: For extended work, especially indoors, an ambient air filter can significantly improve air quality.
    4. Wear PPE: Even with good dust collection, always wear appropriate personal protective equipment, including safety glasses and a dust mask.

Who is the DeWalt FlexVolt Table Saw For? Value Proposition

The DeWalt FlexVolt table saw isn’t for everyone, but for a specific set of users, it offers an incredibly compelling value proposition.

It truly shines for professionals and serious DIYers who frequently work on job sites without immediate access to reliable power, or those who value the flexibility of a cordless setup above all else.

  • Ideal Users:

    • Framers and Finish Carpenters: Perfect for cutting trim, siding, and dimensional lumber on new builds or remodels.
    • Deck Builders: Easily transportable to different parts of a large deck project.
    • Cabinet Installers: Great for on-site modifications to cabinet panels or fillers.
    • Mobile Woodworkers: For those who move their setup frequently or work in various locations.
    • Homeowners with Large Properties: Eliminates the need for long extension cords in the yard or remote areas.
  • Key Considerations:

    • Cost: The initial investment for the saw kit and additional FlexVolt batteries can be significant. However, consider the time saved by eliminating cord management and the increased productivity.
    • Battery Ecosystem: If you’re already invested in the DeWalt 20V MAX or FlexVolt ecosystem, this saw is a natural extension of your tool lineup. If not, it might be the start of a very powerful addiction.
    • Portability vs. Power: It strikes an excellent balance. While not as powerful as some 10-inch corded saws, its cordless convenience often outweighs that minor difference for many jobsite tasks.
  • The Verdict: If your work often takes you away from easily accessible power outlets, or if the hassle of cords is a constant headache, the DeWalt FlexVolt table saw is a worthy investment. It delivers professional-grade performance in a highly portable, cordless package, significantly enhancing efficiency and flexibility on the job. It’s a tool that pays for itself in convenience and productivity, letting you focus on the work, not the power source.

Frequently Asked Questions

Is the DeWalt FlexVolt table saw worth it?

Yes, the DeWalt FlexVolt table saw is often considered worth it for professionals and serious DIYers who require cordless portability without sacrificing significant power or rip capacity, especially on job sites where power access is limited.

Its value comes from enhanced productivity and convenience.

What is the rip capacity of the DeWalt FlexVolt table saw?

The DeWalt FlexVolt table saw DCS7485 typically has a rip capacity of 24 inches to the right of the blade, which is sufficient for ripping a full sheet of plywood in half.

What size blade does the DeWalt FlexVolt table saw use?

The DeWalt FlexVolt table saw DCS7485 uses an 8-1/4 inch blade.

Can the DeWalt FlexVolt table saw cut 4x4s?

No, the DeWalt FlexVolt table saw with its 8-1/4″ blade typically has a maximum depth of cut of about 2-1/2 inches at 90 degrees, meaning it cannot cut through a standard 4×4 which measures 3.5 inches by 3.5 inches in a single pass.

You would need to flip the material and cut from both sides, or use a larger saw.

How long does the DeWalt FlexVolt battery last on a table saw?

The battery life of a DeWalt FlexVolt battery on a table saw varies significantly based on the material, depth of cut, and workload.

A 9.0 Ah 60V MAX battery might provide anywhere from 50 to 100 feet of rip cuts in 3/4-inch plywood, but heavy-duty cutting in dense hardwoods will drain it much faster.

Is the DeWalt FlexVolt table saw brushless?

Yes, the DeWalt FlexVolt table saw DCS7485 features a high-efficiency brushless motor, which provides longer runtime, increased power, and extended motor life compared to brushed motors.

Can I use a dado stack on the DeWalt FlexVolt table saw?

No, due to its 8-1/4 inch blade size and arbor design, the DeWalt FlexVolt DCS7485 table saw is generally not designed to accept a dado stack.

What is the difference between DeWalt DCS7485B and DCS7485T1?

The DeWalt DCS7485B is the “tool-only” version of the FlexVolt table saw, meaning it does not include batteries or a charger.

The DCS7485T1 is a “kit” version that typically includes one 9.0 Ah FlexVolt battery and a charger.

How accurate is the fence system on the DeWalt FlexVolt table saw?

The DeWalt FlexVolt table saw features a rack and pinion fence system, which is known for its excellent accuracy and ability to stay parallel to the blade, allowing for precise and repeatable rip cuts.

Is the DeWalt FlexVolt table saw portable?

Yes, the DeWalt FlexVolt table saw is highly portable due to its cordless nature, compact design, integrated carry handles, and durable metal roll cage base.

What kind of dust collection does the DeWalt FlexVolt table saw have?

The DeWalt FlexVolt table saw typically has a 2-1/2 inch dust port that allows for connection to a shop vacuum or dust extractor for efficient dust collection.

What are the main benefits of a cordless table saw?

The main benefits of a cordless table saw are unparalleled portability, the ability to work anywhere without power outlets, reduced trip hazards from cords, and increased efficiency on job sites.

What type of battery does the DeWalt FlexVolt table saw use?

The DeWalt FlexVolt table saw uses the DeWalt FlexVolt 60V MAX batteries, which are also compatible with DeWalt 20V MAX tools.

Can the DeWalt FlexVolt table saw be used with an extension cord?

No, the DeWalt FlexVolt table saw is designed to run exclusively on its FlexVolt battery system and does not have an option to be plugged into an extension cord for power.

Does the DeWalt FlexVolt table saw have an electric brake?

Yes, the DeWalt FlexVolt table saw typically includes an electric brake that quickly stops the blade after the power switch is released, enhancing safety.

What is the weight of the DeWalt FlexVolt table saw?

The DeWalt FlexVolt table saw tool only, without battery weighs approximately 48 pounds, making it manageable for a single person to transport.

How does the FlexVolt system work?

The FlexVolt system works by automatically changing its voltage output to match the tool it’s connected to.

For higher-power tools like a table saw, it provides 60V MAX, while for smaller tools, it delivers 20V MAX.

Is the DeWalt FlexVolt table saw good for fine woodworking?

While capable of precise cuts due to its fence system, the 8-1/4″ blade and jobsite-focused design might make it less ideal for extremely fine woodworking where a larger, more stable 10-inch cabinet saw or hybrid saw might be preferred.

It’s excellent for jobsite carpentry and general woodworking.

What is the maximum depth of cut at 45 degrees on the DeWalt FlexVolt table saw?

The maximum depth of cut at 45 degrees on the DeWalt FlexVolt table saw is typically around 1-3/4 inches.

Are FlexVolt batteries interchangeable with 20V MAX batteries?

No, FlexVolt batteries are not directly interchangeable with 20V MAX batteries in terms of inserting a 20V MAX battery into a 60V tool.

However, FlexVolt batteries are designed to power both 20V MAX and 60V MAX tools by automatically switching voltage.

How much does a DeWalt FlexVolt table saw kit cost?

The price of a DeWalt FlexVolt table saw kit DCS7485T1 typically ranges from $599 to $699, which includes the saw, one FlexVolt battery, and a charger.

What kind of stand is recommended for the DeWalt FlexVolt table saw?

While the saw can sit on any sturdy surface, many users pair it with a universal rolling table saw stand like the DeWalt DW7440RS or a non-DeWalt equivalent for enhanced portability and stable working height.

Can the DeWalt FlexVolt table saw handle hardwoods?

Yes, with its powerful brushless motor and high RPM, the DeWalt FlexVolt table saw can handle hardwoods effectively, though battery life will be shorter compared to cutting softer materials.

Does the DeWalt FlexVolt table saw have a soft start feature?

No, the DeWalt FlexVolt table saw DCS7485 typically does not feature a soft start, meaning it will rev up quickly when turned on.

Is the DeWalt FlexVolt table saw loud?

Like most table saws, the DeWalt FlexVolt table saw produces significant noise during operation, especially when cutting. Hearing protection is always recommended.

How often should I clean the dust port on the DeWalt FlexVolt table saw?

For optimal dust collection, it’s recommended to clean the dust port and the internal areas of the saw regularly, especially after extensive use or when switching materials that produce a lot of sawdust.

What maintenance does the DeWalt FlexVolt table saw require?

Regular maintenance includes keeping the saw and fence system clean, checking blade alignment, inspecting the power cord if using a corded saw, checking the guard system, and ensuring the battery contacts are clean. For a cordless saw, battery care is also crucial.

Can I upgrade the blade on the DeWalt FlexVolt table saw?

Yes, you can upgrade the 8-1/4 inch blade to a higher quality blade from various manufacturers, choosing one designed for specific materials e.g., fine crosscuts, ripping to improve performance and cut quality.

What is the warranty on the DeWalt FlexVolt table saw?

DeWalt typically offers a 3-year limited warranty, 1-year free service, and a 90-day money-back guarantee on their FlexVolt tools, but it’s always best to check the specific warranty details at the time of purchase.

Where can I buy replacement parts for the DeWalt FlexVolt table saw?

Replacement parts for the DeWalt FlexVolt table saw can typically be purchased through authorized DeWalt service centers, tool retailers, or online parts distributors.

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